Technical data

The proof, not just the claims.

Independent JIS/ISO tests, a field trial in a hot climate, full data and downloadable documents. Everything to qualify ThermBlock rigorously.

Real-world field trial

≈ 39.5%

less air-conditioning electricity

−20 à −30 °Con the roof surface−6 à −7 °Cinside the building
Security cabin coated with ThermBlock, Abu DhabiCoated
Uncoated control security cabin, Abu DhabiControl
ICAD Residential City, Abu Dhabi (United Arab Emirates)

Two identical security cabins 50 m apart, same exposure. One coated with ThermBlock, one bare. Identical 1.5 ton air conditioner, 23 °C set point. Electric meters read over 252 hours, that is 10.5 days, in two runs.

Result of both runs: 39.4% then 39.6% savings.

Meter readings: 170.0 kWh for the coated cabin versus 280.5 kWh for the control cabin, a 39.4% saving.
First run readings: 170.0 kWh (coated cabin) versus 280.5 kWh (control). From the THERMBLOCK Japan Co., Ltd test report.

Tested in every climate

From the desert to the Himalayas.

ThermBlock doesn't only push heat away: applied indoors, it also limits losses. Four trials, three continents, summer and winter.

Summer 2017, desert climate

Abu Dhabi, United Arab Emirates

−39.5% air conditioning

Two identical cabins, same air conditioner, electric meters read over 252 hours.

August 2014, UNHCR camp trial

Zaatari and Azraq camps, Jordan

−3.5 °C at indoor peak

Corrugated metal shelters, −3 °C on containers. No night-time penalty: the gap returns to 0 °C.

Winter 2015, applied on an inner wall

Kathmandu, Nepal

+5 °C in the room

Consulting room at Kathmandu Neuro Center: the wall gains 1 °C, the room 5 °C.

Winter 2016, applied on an inner wall

Saitama, Japan

+3 °C in the room

Gain measured while the outdoor temperature was 4 °C lower than the previous day.

Indoor temperature curves of a corrugated metal shelter in Jordan: the ThermBlock-treated version stays 3.5 °C cooler at peak heat.
Jordan, refugee camp. Indoor temperature of a metal shelter: treated (blue) versus untreated (red), 23–29 August 2014.

Independent laboratory tests

Measured to JIS and ISO standards

Results from the Japan Paint Testing Association (Fujisawa, Kanagawa). Each test cites its standard, verifiable in specifications.

TestResultStandard
Solar reflectance, full spectrum84.9% (300 to 2,500 nm)JIS K 5602 : 2008, JPTA 150694
Near-infrared reflectance86.2% (780 to 2,500 nm)JIS K 5602 : 2008, JPTA 150694
UV and visible reflectance83.9% (300 to 780 nm)JIS K 5602 : 2008, JPTA 150694
Accelerated weathering2,000 h under a xenon lamp at 63 °C, with no cracking, blistering, peeling or chalkingJIS K 5600-7-7 : 2008, JPTA 150694
Adhesion by pull-off, standard test4.6 MPa on blasted steel, 1.2 MPa on mortarJIS K 5600-5-7 : 2014, JPTA 144306
Adhesion by pull-off, values observed on site2.4 MPa on metal, 1.8 MPa on concrete, against 0.8 MPa for an ordinary water-based paintCis&Co document, ThermBlock major advantages
FoldingFull fold with no crackingJIS K 5600-5-1, JPTA 150694
ImpactNo cracking, no detachmentJIS K 5600-5-3, JPTA 150694
Water and humidity resistanceNo alterationJIS K 5600-6-1 et 7-2, JPTA 150694
Acid and alkali resistanceNo alterationJIS K 5600-6-1, JPTA 150694 et 144306
Salt sprayNo corrosion, blistering or detachmentJIS K 5600-7-1 : 1999, JPTA 150694
Water-vapour permeability45.1 g/m²·24 h, the substrate stays breathableJIS Z 0208 : 1976, JPTA 150694
Stain resistance72 %JIS K 5400, JPTA 144306
Limiting oxygen index29.1JIS K 7201-2 : 2007, JPTA 150694
Fire reactionTotal heat release 3.5 to 5.2 MJ/m² against a limit of 8, non-combustible material standard over 20 minISO 5660-1, JPTA 144306
DryingTouch-dry in 2.5 h, fully dry in 24 h at 23 °CJIS K 5600-1-1 : 1999, JPTA 150694

ThermBlock specifications

Type
Water-based acrylic emulsion, hollow micro-spheres and titanium dioxide
Hollow micro-spheres
About 50% by volume
Density
0.775
Elasticity, elongation
> 200%
Service range
−30 °C to +140 °C
Waterproofing
Seamless continuous film
Sound reduction
About 10 dB: a metal roof drops from 94 to 81 dB under heavy rain
Formaldehyde
Formaldehyde free
Durability
15 to 20 years
Thermal conductivity1
λ = 0.7 W/m·K (2 coats)
Volatile organic compounds1
Class E1 (< 0.04 mg/L)

1 Figure claimed by the manufacturer. It does not appear in the test reports of the technical file, unlike every value in the table above.

Tested against the rest

Where other coatings crack

CriterionThermBlockGAINACoolThermAdGreenCoatMira Cool
Hollow micro-spheres50 %50% (film not flexible)nonenot statedalmost none
Elasticity> 200 %117 %125 %105 %not stated
Folding testno crackingslow fold90° passslow foldcracks
Claimed durability15 to 20 yrs (3,000 h)15 to 20 yrs (2,000 h)10 yrs (1,000 h)not stated10 yrs (3,000 h)
Roof temperature drop−20 à −30 °Cnot stated−20 à −30 °C−15 à −20 °C−20 °C
Overall score out of 666648443533

Comparison reproduced from the ThermBlock Japan Co., Ltd technical data sheet. Competing reflective coatings are assessed there on the same criteria. The figures in this table are the manufacturer's, not the independent laboratory's.

Microphotograph table: electron microscope cross-sections of the five coatings, at ×20/×40 and ×100/×200 magnifications.
Comparative SEM microphotographs. ThermBlock is the only one combining a high density of hollow spheres with a flexible film.

Application & safety

Application
Brush, roller or airless spray (tip 0.019–0.031 / 2,000–2,500 P.S.I)
Coats
2 to 3, dry film thickness (DFT) > 0.3 mm
Drying
Touch-dry in 2.5 h, recoat after 1 to 4 h depending on temperature
Application temperature
Surface between 5 °C and 35 °C
Humidity
< 85% during application and drying
Primer
Not required on metal; ThermBase on smooth surfaces and tarps
Cleaning
Warm soapy water, right after use

Certifications & standards

Verifiable credentials

ISO 9001 : 2015

Quality management, since 7 November 2016

JISQ 9001 : 2015

Certificate no. QA165292

NETIS KT-160047-A

New technology register, public works, Japan

ISO 5660-1

Fire reaction, non-combustible material

Abu Dhabi certificate

Recognition in the United Arab Emirates

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